High-Performance Optoelectronic & Sensor Modules

 

These functional modules integrate optical emitters, photodetectors, precision optics, and fluidic/environmental sensors into compact sub-assemblies. They convert physical, optical, or chemical signals into standardized electrical outputs for direct integration into host equipment. By consolidating discrete components onto a thermally managed PCB or sub-chassis, these modules eliminate optical alignment tolerances at the client assembly stage, suppress electromagnetic interference (EMI), and ensure consistent signal-to-noise ratios across production batches.

 
  • Automotive Cabin Lighting and UVC Disinfection Integrated...

    Refrigerator Disinfection: Active Purification Cooling • Odor-Free • Extended Freshness • OEM Fit
    Cabin Lighting&Disinfection: Unattended UVC Air Disinfection • 99.9% in 20 min •...

  • Automotive Refrigerator UVC Sterilization Module

    Refrigerator Disinfection: Active Purification Cooling • Odor-Free • Extended Freshness • OEM Fit
    Cabin Lighting&Disinfection: Unattended UVC Air Disinfection • 99.9% in 20 min •...

  • Static Water Module

    Point-Source Germicidal Illumination
    Direct Tank/Reservoir Mounting
    Customizable Aperture Sizes & Connectors
    Compact Circular Footprints
    Tailored Driver & Harness...

  • Water Flow Module

    Zero Flow Restriction Design
    Ultra-Compact Inline Form Factors
    Freeze-Shock Resistant Buffer Structure
    High Pressure & Temperature Tolerant
    NSF/ANSI 55 Compliant (Class B...

  • UV Detector

    Broadband UV Detection (230–360 nm)
    Real-Time Intensity Monitoring
    Fast 5 ms Response Time
    Simple Analog Voltage Output
    Compact TO-Can Package (φ8.2 mm)
    Ideal for UV...

  • Laser Foot-Sensing Switch

    Touchless Laser Proximity Sensing
    Fast Response & Reliable Gesture Detection
    Ultra-Low Power Consumption (0.1–0.2 W)
    Hygienic Hands-Free Activation
    Compact, Easy-Integration...

  • UV Phototherapy Light Module

    Medical-Grade Narrowband UVB (306–310 nm)
    Precise Wavelength Stability for Therapeutic Consistency
    Uniform Optical Field for Even Skin Exposure
    Compact Footprints for Handheld &...

  • Disinfection Light Panel

    Linear Form Factor for Space-Constrained Integration
    Uniform Surface Illumination Pattern
    Custom Length & Layout Configurations
    Direct Embedding into Appliance Walls &...

  • Air and Surface Sterilization Module

    Plug-and-Play DC Drive Simplicity
    Application-Specific Optical & Structural Design
    Optimized for Maximum Cost-Performance
    Compact Integration-Ready Footprints
    Reliable 270–280...

 
Module Types & Key Specifications

 

Module Series

Core Function

Typical Output / Parameters

Interface & Dimensions

Operating Conditions

LED Module

Solid-state narrow-band/broadband illumination

Wavelength: 365nm - 940nm; Radiant Flux: Up to 5W

I2C / PWM control; Custom form factor (MCPCB)

-20 °C to +70 °C; Max 85% RH

Laser Module

Precision collimated/structured beam generation

Wavelength: 520nm / 635nm / 850nm; Output Power: 1mW - 200mW

UART / TTL modulation; Diameter from Φ 8mm

-10 °C to +50 °C; Active cooling for high power

Detector Module

Optical power or photon detection

Spectral Response: 200nm - 1100nm; Rise time: <10ns

Analog output / SPI digital; Standard SMD/connector

-40 °C to +85 °C; Hermetically sealed option

Water Flow / Static Module

Fluid parameter monitoring & UV disinfection

Flow Rate: 0.5 - 10L/min; Pressure: up to 0.8 MPa

Pulse output / Modbus RTU; G1/4" or barb fittings

5 °C to 50 °C water temp; IP67 rating

Automotive Health Cabin Module

Cabin occupant vital sign & environmental detection

IR optical sensing / mmWave radar interface; Data refresh rate: 20Hz

CAN bus / LIN / USB; Automotive-grade housing

-40 °C to +85 °C; AEC-Q compliant components

 

Applications & System Compatibility

Industrial Automation & Machine Vision

Laser and LED modules provide structured illumination and optical sensing for high-speed sorting, dimension inspection, and alignment systems.

Environmental & Water Treatment Systems

Static and flow water modules integrate disinfection UV sources and real-time turbidity/flow sensors into residential and commercial purification loops.

Automotive Cabins

Cabin health modules mount within the headliner or steering column to monitor driver alertness, heart rate variability, and cabin air quality parameters.

 

System Integration

Modules communicate via standard industrial protocols (CAN, Modbus, SPI, I2C). Mechanical mounting uses precision locating pins and threaded standoffs to maintain positional accuracy within ±0.05mm.

 

 

Customization & OEM/ODM Capabilities

Production utilizes in-house SMT placement lines, die-bonders, active optical alignment (AOA) test benches, and cleanroom assembly zones. Manufacturing supports customized configurations to match specific host enclosure constraints:

 

Optical Sources: Custom center wavelengths, beam divergence angles, and multi-wavelength co-packaging.

 

Detectors & Sensors: Selection of photodiode material (Si, InGaAs, GaP) and spectral filters.

 

Control & Firmware: Tailored communication protocols, custom calibration tables, and onboard firmware updates.

 

Mechanical & Interface: Substrate material selection (Aluminium-based PCB, ceramic AlN, FR4), custom connector pinouts, and IP-rated sealing (up to IP68).

Static Water Module

Testing, Quality Assurance & Reliability Verification

 

 

Manufacturing operates under strict quality management systems (ISO 9001:2015 certified, with automotive-grade production lines aligned to IATF 16949 requirements). Assembly zones maintain ISO Class 7 (Class 10,000) cleanroom standards with ANSI/ESD S20.20 electrostatic discharge control protocols.
Every production lot undergoes multi-stage verification prior to shipment:
Performance Testing: Sphere spectrometer testing for luminous flux/wavelength distribution; optical power meters for laser output stability.
Reliability Verification: Thermal cycling (-40 °C to +85 °C, 100 cycles), high-temperature high-humidity operational life testing (85 °C / 85% RH, 500 hours), and vibration testing conforming to industrial and automotive standards.
Traceability: Laser-etched serial numbers on PCBs link directly to raw material lot numbers, SMT reflow profiles, and final test data logs.

 

 

Frequently Asked Questions

 

 

Q: What is the standard lead time for engineering samples versus volume production?

A: Standard evaluation samples ship within 7 to 10 business days if components are in stock. Volume production lead times range from 4 to 6 weeks, depending on custom material availability and test protocol requirements.

Q: What is the minimum order quantity (MOQ) for custom OEM module designs?

A: MOQ varies by customization depth. For firmware or connector modifications, minimum orders start at 500 units per batch. For custom optical layouts or bespoke PCB geometries, MOQ is established during the initial engineering review.

Q: How do you ensure lot-to-lot optical consistency for LED and laser modules?

A: Production uses binning sorting protocols and active optical feedback loops during assembly. Output parameters are measured against reference standards, and test reports are archived per production lot.

Q: Are the modules compliant with international environmental and industry regulations?

A: All assemblies comply with RoHS and REACH directives. Automotive health cabin modules utilize components compliant with AEC-Q standards, and manufacturing adheres to ISO 9001:2015 and IATF 16949 frameworks.

Q: What file formats are accepted for custom mechanical integration reviews?

A: Engineering teams accept STEP, IGES, and SolidWorks formats to evaluate spatial clearance, thermal dissipation paths, and optical axis alignment.

Q: What warranty terms apply to volume deliveries?

A: Standard industrial and automotive module deliveries carry a 12-month manufacturing defect warranty, backed by lot traceability and technical failure analysis reports when required.

 

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Request a Quote

Submit technical specifications, target volumes, and target application parameters to initiate an engineering review.

Required Information for RFQ: Target operating wavelength/range, electrical interface protocol, environmental exposure limits (temperature, moisture, vibration), and estimated annual volume.

Response Time: Technical and commercial proposals are issued within 24 to 48 hours following specification verification.

UVLEDTEK supplies a full lineup of customized UV LED modules covering automotive cabin disinfection, static & flow-through water sterilization, air & surface sanitization, medical UVB phototherapy, linear disinfection panels, UV intensity detectors and laser touchless sensors. All compact DC-driven modules support full OEM structural & electrical customization for water purifiers, home appliances, new energy vehicles and dermatology medical devices. As a reliable Chinese module manufacturer, we deliver high-performance products at factory competitive prices with one-stop customization service.

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Whether you need a standard UV LED or a custom configuration, our team can support you from product selection and technical evaluation to sampling and volume production.