Precision Revolution in Surface Carving DFC dynamic focus control module
0.1mm level focus tracking, allowing any curved surface to be carved and formed in one go
Overcome the problem of defocusing in micro curved/step surface carving, and adapt to complex shapes such as cylindrical water bottles and 3D phone cases
2000Hz
sampling frequency
50ms
response speed
±0. 1mm
Focus Accuracy
The fatal weakness of curved carving - why is traditional focusing inadequate
Scene pain point restoration
When carving cylindrical water bottles, fixed focal length causes blurry patterns on the upper and lower edges; 3D phone case step surface carving requires focusing in three stages, which is inefficient
Fixed focal length cannot adapt to surface undulations
The spot size has increased from 0.05mm to 0.2mm (accuracy has decreased by 75%)
Industry data support
28%
Surface carving scrap rate (due to focus offset)
40%+
Batch focusing leads to increased working hours
Process of Focus Offset in Surface Carving
A
Focus state
Clear light spot and precise carving
B
Slight defocusing
The edges are starting to blur
C
Serious defocusing
The pattern is blurry and indistinct
Five dimensional dynamic focusing system - millisecond level closed-loop control from distance measurement to execution
① Real time distance measurement layer
- ToF laser sensor: 2000Hz sampling frequency
- 0.1mm ranging accuracy
- High speed ADC conversion: data transmission delay
② Algorithm control layer
- PID dynamic focusing algorithm
- Built in surface model library (cylinder/step/relief)
- Time consumption for data processing
③ Execution driver layer
- Precision displacement motor: 0.1mm focal length adjustment
- response time
- Real time movement range of focusing lens: ± 2mm
Core technical parameters
100-1000mm/s
Adapt to carving speed
±5mm
Focal length adjustment range
All types
Support surface types
Multi material
Compatible with non transparent materials
From Process Difficulties to Commercial Gains - DFC Reshaping the Economic Model of Surface Carving
Case 1: Curved relief of wooden crafts
pain spot
The curved walnut ornament needs to be focused three times, with a scrap rate of 15% and a single piece time of 45 minutes
Solution
The ToF module scans the surface in real-time, and the motor drives the lens to move up and down by 1.2mm (convex)/0.8mm (concave), maintaining a focus error of ± 0.1mm
benefit
Once formed, the uniformity of pattern depth is increased by 40%; Reduced working hours to 28 minutes, increased monthly production capacity by 60 pieces, and increased income by 12000 yuan/month
45 minutes
Time consumption per item before use
→
DFC optimization
28 minutes
Single piece time consumption after use
Case 2: TPU phone case oblique step carving
pain spot
The 2mm step drop results in varying carving depths, requiring manual adjustment of power density
Solution
200 object surface samples per second, 0.3mm focal length switching completed within 0.5 seconds, synchronized adjustment of laser power
benefit
The customized unit price has increased from 35 yuan to 58 yuan, and the daily order volume has increased from 12 pieces to 25 pieces; Monthly profit increased by 4200 yuan, equipment investment recovered in 6 months
35 yuan
Customize unit price before use
58 yuan
Customized unit price after use
Comparison of Four Dimensional Indicators Before and After DFC Use
Carving accuracy
+40%
working efficiency
+60%
reject rate
-75%
operating costs
-35%
Three dimensional crushing of traditional solutions - DFC redefines surface carving standards
| Dimension | Traditional fixed focal length | DFC dynamic focusing module |
|---|---|---|
| focus control | Fixed focal length, manual focusing | Real time dynamic adjustment, automatically adapting to surfaces |
| Carving efficiency | Batch focusing increases time by 40% | One time molding, efficiency increased by 60%+ |
| Accuracy guarantee | Spot error>0.15mm | Error ± 0.1mm, roundness ≥ 95% |
| Applicable scenarios | Only flat or simple surfaces | All types of complex surfaces (including 3D curved surfaces) |
Equipped with DFC - giving your engraving machine the ability to adapt to the entire scene of curved engraving
Applicable equipment
Consumer grade engraving machine
Power 5-60W
Industrial grade equipment
Support customized development
Collaboration mode
ODM/OEM customization: adapt to existing device interfaces
Technology integration: providing standardized blue light modules
Customized development: power supply/control module/communication protocol
Instant Consultation
+86-15623097174
24/7 technical support hotline
Limited time benefits
Top 30 orders enjoy 'Free Surface Model Library Upgrade
DFC product series
Professional dynamic focus control solution
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